North West Manufacturing Site

North West Manufacturing Site

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Site Facts

  • Location: North West
  • Multiple areas – Internal & External different lighting needs
  • Manufacturing (inc. Hot End), Warehousing, Tunnels,  Car Parks & Offices
  • High Mast external lighting
  • 24/7 Operational Hours
  • 365 Days per year
  • Over 500 Members of Staff
  • 499 Luminaires
  • 892,662.11 kWhrs of electricity on Lighting P.A

The lighting issues on site...

  • Over 25% of the Lighting faulty
  • Nearly 95% of the Lighting units 20 years old +
  • High Failure rates
  • High Maintenance costs for Lamp/Ballast Replacement
  • Costly access and maintenance of high mast lighting
  • Restricted Access to Lighting units due to Plant Machinery
  • Insufficient Light Levels with Poor Uniformity
  • Depreciated Light Lux levels
  • High Energy Usage
  • 892,662.11 kWhrs of electricity on Lighting P.A
  • No Lighting Control

The Challenge...

  • Design and install an LED lighting system for some of the internal areas
  • Remove the high mast lighting and install external lighting on the building
  • Work around site operations so that production is not affected
  • Reduce the Lighting Energy Consumption by 50%
  • Minimize the maintenance requirements for years to come
  • Increase Light Levels with enhanced Lighting Uniformity
  • Introduce a Consistent White Led colour spectrum
  • Utilize Day Light Harvesting where possible
  • Photocells to all External Lighting
  • Increase current Lux Levels by at least 10% (area dependent)

The Result...

  • An energy efficient LED lighting solution has been deployed
  • External lighting is now on the building and not the high mast towers
  • High mast towers have been removed
  • 499 LED luminaires have been installed
  • Fast track project delivery in 4 weeks
  • Lighting Energy Consumption reduced by 68.63%
  • 612,350.4k Whrs saved P.A – 3,061,752k Whrs saved over 5 years
  • All products are a minimum L80 50,000hrs compliant
  • Enhanced Lighting Uniformity
  • Daylight Harvesting Detection
  • Photocells to all External Lighting






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